ISSN 2466-4677; e-ISSN 2466-4847
SCImago Journal Rank
2024: SJR=0.300
CWTS Journal Indicators
2024: SNIP=0.77
Comparative analysis of machine learning methods for solving the problem of predicting failures in gas turbine engines
Authors:
,
B. Deepanraj3
1North-Caucasus Federal University, 355017, Stavropol, Russia
2MIREA – Russian Technological University, Russian Federation, 119454, Moscow, Russia
3Prince Mohammad Bin Fahd University, Al-Khobar, 31952, Saudi Arabia
Received: 5 June 2025
Revised: 30 August 2025
Accepted: 13 September 2025
Published: 30 September 2025
Abstract:
Gas turbine energy technologies are one of the most important components of the modern and advanced energy industry. An important task is to ensure the uninterrupted operation of the equipment in a given period; therefore, monitoring and diagnostics of the technical condition of the equipment continue to play an important role in ensuring the quality of the gas turbine engine. The article examines the work on equipment diagnostics using machine learning. It discusses various solutions for combining machine- learning methods and dealing with unbalanced data to solve the problem of predicting the failure of gas turbine equipment on a dataset that has the above disadvantages. There is a review of the solutions and methods under consideration to deal with the problems of the dataset. At the end, the authors provide a comparative table of the results of the application of the considered solutions based on the quality metrics of the Recall, Precision, F1-score classification, and PR-AUC and ROC-AUC curves.
Keywords:
Machine learning, equipment failure prediction, gas turbine engine, gas turbine power plant, data imbalance, fuzzy logic, SMOTE, Tomek Links
References:
[1] Y.K. Petrenya, Development of Gas Turbine Energy Technologies in Russia. Herald of the Russian Academy of Sciences, 89(2), 2019: 101-104. https://doi.org/10.1134/S1019331619020163
[2] A.A. Kudinov, Thermal power plants. Schematics and Equipment: Training Manual. INFRA-M, Moscow, 2015.
[3] V.G. Zlobin, A.A. Verholancev, Gas turbine installations. Part 1. Thermal schemes. Thermodynamic cycles. Training Manual. St. Petersburg State University of Industrial Technologies and Design, Saint Petersburg, 2020. (In Russian)
[4] W.C. Saj, M.V. Shcherbakov, A classification approach based on a combination of deep neural networks for predicting failures of complex multi-object systems. Modeling, Optimization and Information Technology, 8(2), 2020: 1-11. (In Russian) https://doi.org/10.26102/2310-6018/2020.29.2.037
[5] S. Dedyukhin, K.D. Andreev, Malfunction diagnostics of gas turbine units using vibrodiagnostics. International Journal of Humanities and Natural Sciences, 5(1), 2021: 16-25. (In Russian)
https://doi.org/10.24412/2500-1000-2021-5-1-16-25
[6] A.D. Fentaye, A.T. Baheta, S.I. Gilani, K.G. Kyprianidis, A Review on Gas Turbine Gas-Path Diagnostics: State-of-the-Art Methods, Challenges and Opportunities. Aerospace, 6(7), 2019: 83.
https://doi.org/10.3390/aerospace6070083
[7] R. Kurz, K. Brun, C. Meher-Homji, Gas Turbine Degradation. 43rd Turbomachinery & 30th Pump Users Symposia (Pump & Turbo 2014), 23-25 September 2014, Houston, USA, pp.1-36.
https://doi.org/10.21423/R15W5P
[8] V.V. Sakhin, The design and operation of power plants. Book 2. Gas turbines. Heat exchangers: a textbook. Ministry of Education and Science of the Russian Federation, Baltic State Technical University, St. Petersburg, 2015.
[9] A.O. Onokwai, U.B. Akuru, D.A. Desai, Mathematical Modelling and Optimisation of Operating Parameters for Enhanced Energy Generation in Gas Turbine Power Plant with Intercooler. Mathematics, 13(1), 2025: 174. https://doi.org/10.3390/math13010174
[10] B. Novaković, Lj. Radovanović, D. Vidaković, L. Đorđević, B. Radišić, Evaluating Wind Turbine Power Plant Reliability Through Fault Tree Analysis. Applied Engineering Letters, 8(4), 2023: 175-182.
https://doi.org/10.18485/aeletters.2023.8.4.5
[11] H. Ghasemian, Q. Zeeshan, Failure Mode and Effect Analysis (FMEA) of Aeronautical Gas Turbine using the Fuzzy Risk Priority Ranking (FRPR) Approach. International Journal of Soft Computing and Engineering (IJSCE), 7(1), 2017: 81-92.
[12] A. Mishra, Machine Learning Classification Models for Detection of the Fracture Location in Dissimilar Friction Stir Welded Joint. Applied Engineering Letters, 5(3), 2020: 87-93.
https://doi.org/10.18485/aeletters.2020.5.3.3
[13] A.-T.W.K. Fahmi, K. Reza Kashyzadeh, S. Ghorbani, Advancements in Gas Turbine Fault Detection: A Machine Learning Approach Based on the Temporal Convolutional Network–Autoencoder Model. Applied Sciences, 14(11), 2024: 4551. https://doi.org/10.3390/app14114551
[14] H. Hanachi, C. Mechefske, J. Liu, A. Banerjee, Y. Chen, Performance-Based Gas Turbine Health Monitoring, Diagnostics, and Prognostics: A Survey. IEEE Transactions on Reliability, 67(3), 2018: 1340-1363. http://doi.org/10.1109/TR.2018.2822702
[15] S. Amirkhani, A. Tootchi, A. Chaibakhsh, Fault detection and isolation of gas turbine using series-parallel NARX model. ISA Transactions, 120, 2022: 205-221. https://doi.org/10.1016/j.isatra.2021.03.019
[16] M.S. Nashed, J.R. Renno, M.S. Mohamed, R. Reuben, Gas turbine failure classification using acoustic emissions with wavelet analysis and deep learning. Expert Systems with Applications, 232, 2023: 120684. https://doi.org/10.1016/j.eswa.2023.120684
[17] Engine Fault Detection Data: Sensor data for engine condition classification and predictive maintenance. Kaggle, 2025. https://www.kaggle.com/datasets/ziya07/engine-fault-detection-data (Accessed: 15 April 2025)
[18] I. Tomek, An Experiment with the Edited Nearest-Neighbor Rule. IEEE Transactions on Systems, Man, and Cybernetics, 6(6), 1976: 448-452. https://doi.org/10.1109/TSMC.1976.4309523
[19] A.T. Elhassan, M. Aljourf, M. Shoukri, Classification of Imbalance Data using Tomek Link (T-Link) Combined with Random Under-sampling (RUS) as a Data Reduction Method. Global Journal of Technology and Optimization, S1, 2017: 111. https://doi.org/10.4172/2229-8711.S1111
[20] R.M. Pereira, Y.M.G. Costa, C.N. Silla Jr., MLTL: A multi-label approach for the Tomek Link under sampling algorithm. Neurocomputing, 383, 2020: 95-105. https://doi.org/10.1016/j.neucom.2019.11.076
[21] E.F. Swana, W. Doorsamy, P. Bokoro, Tomek Link and SMOTE Approaches for Machine Fault Classification with an Imbalanced Dataset. Sensors, 22(9), 2022: 3246. https://doi.org/10.3390/s22093246
[22] A. Fernández, S. García, J. Luengo, E. Bernadó-Mansilla, F. Herrera, Genetics-Based Machine Learning for Rule Induction: State of the Art, Taxonomy, and Comparative Study. IEEE Transactions on Evolutionary Computation, 14(6), 2010: 913–941. https://doi.org/10.1109/TEVC.2009.2039140
[23] Engine Fault Detection Prediction. Kaggle, 2025.
https://www.kaggle.com/code/rohitkumar211987/engine-fault-detection-prediction (Accessed: 15 April 2025)
[24] L. Prokhorenkova, G. Gusev, A. Vorobev, A.V. Dorogush, A. Gulin, CatBoost: unbiased boosting with categorical features. arXiv, 2019. https://doi.org/10.48550/arXiv.1706.09516
[25] M. Luo, Y. Wang, Y. Xie, L. Zhou, J. Qiao, S. Qiu, Y. Sun, Combination of Feature Selection and CatBoost for Prediction: The First Application to the Estimation of Aboveground Biomass. Forests, 12(2), 2021: 216. https://doi.org/10.3390/f12020216
[26] C. Seiffert, T.M. Khoshgoftaar, J. Van Hulse, A. Napolitano, RUSBoost: A Hybrid Approach to Alleviating Class Imbalance. IEEE Transactions on Systems, Man, and Cybernetics – Part A: Systems and Humans, 40(1), 2010: 185-197. https://doi.org/10.1109/TSMCA.2009.2029559
[27] C. Sun, M. Song, S. Hong, H. Li, A Review of Designs and Applications of Echo State Networks. arXiv, 2020. https://doi.org/10.48550/arXiv.2012.02974
[28] Y. Gorishniy, I. Rubachev, V. Khrulkov, A. Babenko, Revisiting Deep Learning Models for Tabular Data. Proceedings of the 35th International Conference on Neural Information Processing Systems, New York, USA, 2021: 1447.
[29] K. He, X. Zhang, S. Ren, J. Sun, Deep Residual Learning for Image Recognition. 2016 IEEE Conference on Computer Vision and Pattern Recognition (CVPR), 2016, Las Vegas, USA, pp.770-778.
https://doi.org/10.1109/CVPR.2016.90
[30] K. Bölat, T. Kumbasar, Interpreting Variational Autoencoders with Fuzzy Logic: A step towards interpretable deep learning based fuzzy classifiers. 2020 IEEE International Conference on Fuzzy Systems (FUZZ-IEEE 2020), 19-24 July 2020, Glasgow, UK, pp.1-7. https://doi.org/10.1109/FUZZ48607.2020.9177631
[31] J. Demšar, Statistical Comparisons of Classifiers over Multiple Data Sets. Journal of Machine Learning Research, 7, 2006: 1-30.
© 2025 by the authors. This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)
How to Cite
M. Lapina, M. Kondrashov, M. Babenko, F. Shaik, B. Deepanraj, Comparative Analysis of Machine Learning Methods for Solving the Problem of Predicting Failures in Gas Turbine Engines. Applied Engineering Letters, 10(3), 2025: 171-182.
https://doi.org/10.46793/aeletters.2025.10.3.5
More Citation Formats
Using lean manufacturing to improve process efficiency in a fabrication company
Authors:
Received: 29 June 2024
Revised: 20 September 2024
Accepted: 26 September 2024
Published: 30 September 2024
Abstract:
This article presents a case study on improving process efficiency in a mining equipment part fabrication company. The company was facing issues concerning communication, organisation, and workflow processes. This study investigated that ineffective communication among departments was the major weakness which was responsible for the long lead or idle time. This lead time was a waste that affected the company’s productivity. A great amount of time was spent on non-value-added processes. The Kanban Centralised Communication System was implemented. Time study and value stream mapping were also used. A significant improvement in process efficiency from 34% to 85% was achieved by reducing lead time from 4200 minutes to 1680 minutes after streamlining the communication in the company using Kanban.
Keywords:
Lean manufacturing, Kanban, Optimization, Process efficiency, Production lead time, Value stream mapping
References:
[1] A. Belhadi, F.E. Touriki, S. Elfezazi, Evaluation of critical success factors (CSFs) to implement Lean implementation in SMES using AHP: A case study. International Journal of Lean Six Sigma, 10(3), 2019: 803-829. https://doi.org/10.1108/IJLSS-12-2016-0078
[2] K.S. Minh, S. Zailani, M. Iranmanesh, S. Heidari, Do lean manufacturing practices have a negative impact on job satisfaction. International Journal of Lean Six Sigma, 10(1), 2019: 257-274. https://doi.org/10.1108/IJLSS-11-2016-0072
[3] K. Das, M. Dixon, Lean manufacturing and service. CRC Press, Boca Raton, 2024. https://doi.org/10.1201/9781003121688
[4] S. Gupta, P. Chanda, A case study concerning the 5S Lean technique in a scientific equipment manufacturing company. Grey Systems: Theory and Application, 10(3), 2020:339-357. https://doi.org/10.1108/GS-01-2020-0004
[5] J.P. Davim, Progress in Lean Manufacturing. Springer Cham, 2018. https://doi.org/10.1007/978-3-319-73648-8
[6] L. Dubey, K. Gupta, Lean manufacturing based space utilization and motion waste reduction for efficiency enhancement in a machining shop: A case study. Applied Engineering Letters, 8(3), 2023: 121-130. https://doi.org/10.18485/aeletters.2023.8.3.4
[7] Y. Shi, X. Wang, X. Zhu, Lean manufacturing and productivity changes: the moderating role of R&D. International Journal of Productivity and Performance Management, 69(1), 2019:169-191. https://doi.org/10.1108/IJPPM-03-2018-0117
[8] S. Sahoo, S. Yadav, Lean implementation in small- and medium-sized enterprise. Benchmarking: An International Journal, 25(4), 2018: 1121-1147. https://doi.org/10.1108/BIJ-02-2017-0033
[9] S. Caceres-Gelvez, M.D. Arango-Serna, J.A. Zapata-Cortes, Evaluating the performance of a cellular manufacturing system proposal for sewing department of a sportswear manufacturing company: A simulation approach. Journal of Applied Research and Technology, 20(1), 2022: 68-83. https://doi.org/10.22201/icat.24486736e.2022.20.1.1335
[10] H.H. Berhe, Application of Kaizen philosophy for enhancing manufacturing industries’ performance: exploratory study of Ethiopian chemical industries. International Journal of Quality & Reliability Management, 39(1),2022: 204-235. https://doi.org/10.1108/IJQRM-09-2020-0328
[11] C. Hemalatha, K. Sankaranarayanasamy, N. Durairaaj, Lean and agile manufacturing for work-in-process (WIP) control. Materials Today Proceedings, 46(20), 2021: 10334-10338. https://doi.org/10.1016/j.matpr.2020.12.473
[12] J. Singh, H. Singh, A. Singh, J. Singh, Managing industrial operations by Lean thinking using value stream mapping and six sigma in manufacturing unit. Management Decision, 58(6), 2019: 1118-1148. https://doi.org/10.1108/MD-04-2017-0332
[13] C. Veres, L. Marian, M.S. Moica, K. Al-Akel, Case study concerning 5S method impact in an automotive company. Procedia Manufacturing, 22, 2018: 900-905. https://doi.org/10.1016/j.promfg.2018.03.127
[14] J.C-C. Chen, C.-Y. Cheng, Solving social loafing phenomenon through Lean-Kanban: A case study in non-profit organization. Journal of Organizational Change Management, 31(5), 2017: 984-1000. https://doi.org/10.1108/JOCM-12-2016-0299
[15] T. Bandoophanit, S. Pumprasert, The paradoxes of just-in-time system: an abductive analysis of a public food manufacturing and exporting company in Thailand. Management Research Review, 45(8), 2022: 1019-1043 https://doi.org/10.1108/MRR-04-2021-0262
[16] S. Gawande, J.S. Karajgikar, Implementation of Kanban, a Lean tool, In Switchgear Manufacturing Industry – A Case Study. Proceedings of the International Conference on Industrial Engineering and Operations Management, July 26-27, 2018, Paris, France, 2335-2348.
[17] M.A. Habib, R. Rizvan, S. Ahmed, Implementing Lean manufacturing for improvement of operational performance in a labeling and packaging plant: A case study in Bangladesh. Results in Engineering, 17, 2023:100818. https://doi.org/10.1016/j.rineng.2022.100818
[18] A.K. Das, M.C. Das, Productivity improvement using different Lean approaches in small and medium enterprises (SMEs). Management Science Letters, 13, 2023: 51-64. https://doi.org/10.5267/j.msl.2022.9.002
[19] P.A. Marques, D. Jorge, J. Reis, Using Lean to Improve Operational Performance in a Retail Store and E-Commerce Service: A Portuguese Case Study. Sustainability, 14(10), 2022: 5913. https://doi.org/10.3390/su14105913
[20] F. Khair, M. A. S. Putra, I. Rizkia, Improvement and analysis of aircraft maintenance flow process using Lean manufacturing, PDCA, PICA, and VSM for sustainable operation system. IOP Conf. Series: Earth and Environmental Science, 1324, 2024: 012071. https://doi.org/10.1088/17551315/1324/1/012071
[21] I. Rizkya, K. Syahputri, R.M. Sari, D.S. Situmorang, Lean Manufacturing: Waste Analysis in Crude Palm Oil Process. IOP Conference Series: Materials Science and Engineering, 851, 2020: 012058. https://doi.org/10.1088/1757-899X/851/1/012058
[22] A. Pradeep, K. Balaji, Reduction of lead time in an automobile rubber component manufacturing process through value stream mapping. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 236(6), 2022:2470-2479. https://doi.org/10.1177/09544089221094094
[23] D. Cabezas, I. Muelle, E. Avalos-Ortecho, Implementation of Lean Manufacturing to Increase the Machine’s Availability of a Metalworking Company. 7 th North American International Conference on Industrial Engineering and Operations Management, June 12-14, 2022, Orlando, Florida, USA.
[24] W. Kosasih, I.K. Sriwana, E.C. Sari, C.O. Doaly, Applying value stream mapping tools and kanban system for waste identification and reduction (case study: a basic chemical company). IOP Conference Series: Materials Science and Engineering, 528, 2019: 012050. https://doi.org/10.1088/1757-899X/528/1/012050
[25] B.S. Patel, M. Sambasivan, R. Panimalar, R. Krishna, A relationship analysis of drivers and barriers of Lean manufacturing. The TQM Journal, 34(5), 2022: 845-876. https://doi.org/10.1108/TQM-12-2020-0296
© 2024 by the author. This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)
How to Cite
V.H. Quan, Research and Optimization of Sport Utility Vehicle Aerodynamic Design. Applied Engineering Letters, 9(2), 2024: 105-115.
https://doi.org/10.46793/aeletters.2024.9.2.5
More Citation Formats
Quan, V.H. (2024). Research and Optimization of Sport Utility Vehicle Aerodynamic Design. Applied Engineering Letters, 9(2), 105-115.
https://doi.org/10.46793/aeletters.2024.9.2.5
Quan, Vu Hai, “Research and Optimization of Sport Utility Vehicle Aerodynamic Design.“ Applied Engineering Letters, vol. 9, no. 2, pp. 2024, 105-115.
https://doi.org/10.46793/aeletters.2024.9.2.5
Quan, Vu Hai, 2024. “Research and Optimization of Sport Utility Vehicle Aerodynamic Design.“ Applied Engineering Letters, 9 (2):105-115.
https://doi.org/10.46793/aeletters.2024.9.2.5
Quan, V.H. (2024). Research and Optimization of Sport Utility Vehicle Aerodynamic Design. Applied Engineering Letters, 9(2), pp. 105-115.
doi: 10.46793/aeletters.2024.9.2.5.