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TEMPERATURE CONDITIONS AND DIAGNOSTICS OF BEARINGS
Authors:
Alexander Pastukhov1
,
Evgeny Timashov1
,
Damjan Stanojević2
1Belgorod State Agricultural University named after V. Gorin, Russia
2Academy of Technical – Educational Vocational Studies Nis, Vranje Department, Serbia
Received: 11 February 2023
Revised: 4 May 2023
Accepted: 19 May 2023
Published: 30 June 2023
Abstract:
The purpose of this work is to prove the effectiveness of a practical study of the temperature regime for diagnosing bearing assemblies of mechanical transmissions. Using the example of a two-row roller bearing of the rear support of the intermediate shaft of the vehicle transmission, the temperature in the friction zone under different transmission operating modes on a KAMAZ-5320 was calculated. Finite element analysis of temperature fields made it possible to determine the relationship between the temperature on the outer surface of the bearing assembly and the temperature in the friction zone through the coefficient k=0.327. The zone for temperature measurement – the bearing cover is determined and the maximum temperature of its heating is set. Thermal imaging observations confirmed the effectiveness of the developed method of technical diagnostics of bearings.
Keywords:
Transmission, technical diagnostics, thermal diagnostics, controllability, bearing, finite element analysis, thermal imager
References:
[1] N. Janjic, Z. Adamovic, D. Nikolic, A. Asonja, B Stojanovic, Impact of diagnostics state model to the reliability of motor vehicles. Journal of the Balkan Tribological Association, 21(2), 2015: 452-463.
[2] G. Otić, G. Jovanov, Ž. Adamović, N. Jovanov, S. Jaćimovski, Proactive Maintenance Model Based on the Law on Change of Mechanical Vibration. Acta Polytechnica Hungarica, 18(4), 2021: 161-178.
[3] E. Desnica, A. Ašonja, L. Radovanović, I. Palinkaš, I. Kiss, Selection, Dimensioning and Maintenance of Roller Bearings. Lecture Notes in Networks and Systems, 592, 2023: 133-142.
https://doi.org/10.1007/978-3-031-21429-5_12
[4] M. Vasić, B. Stojanović, M. Blagojević Failure analysis of idler roller bearings in belt conveyors. Engineering Failure Analysis, 117, 2020, 104898. https://doi.org/10.1016/j.engfailanal.2020.104898
[5] E. Desnica, A. Ašonja, M. Kljajin, H. Glavaš, A. Pastukhov, Analysis of Bearing Assemblies Refit in Agricultural PTO Shafts. Tehnički vjesnik, 30(3), 2023: 872-881. https://doi.org/10.17559/TV-20221117162133
[6] V.V. Lazar, D.M. Skorokhodov, S.P. Kazantsev, Yu.V. Kataev, N.A. Sergeeva, Quality assessment of spare parts for the final drive reduction gear used in the MTZ-82.1 tractors. Journal of Physics: Conference Series, 1679, 2020: 42058. https://doi.org/10.1088/1742-6596/1679/4/042058
[7] M. Velimirović, D. Velimirović, V. Popović, Market and Performance Implications of Fast Fit Service Concepts in Automotive Maintenance Systems. Journal of Applied Engineering Science, 20(1), 2022: 285-292. https://doi.org/10.5937/jaes20-33637
[8] I. Gabitov, A. Negovora, S. Nigmatullin, A. Kozeev, M. Razyapov, Development of a method for diagnosing injectors of diesel engines. Communications – Scientific Letters of the University of Zilina, 23(1), 2021: B46-B57. http://dx.doi.org/10.26552/com.c.2021.1.b46-b57
[9] W. Kim, J. Seo, D. Hong, Infrared Thermographic Inspection of Ball Bearing; Condition Monitoring for Defects under Dynamic Loading Stages. 18th World Conference on Nondestructive Testing, 16-20 April 2012, Durban, South Africa.
[10] B. Jakubek, R. Barczewski, W. Rukat, L. Rozanski, M. Wrobel, Stabilization of vibro- thermal processes during post-production testing of rolling bearings. Diagnostyka, 20(3), 2019: 53-62.
https://doi.org/10.29354/diag/111564
[11] N. Peretiaka, K. Boriak, O. Vatrenko, Improving the Thermal Method for Assessing the Technical Condition of Rolling Bearings Based on the Heating Rate Criterion. Eastern- European Journal of Enterprise Technologies, 5(1), 2020: 118-126. https://doi.org/10.15587/1729-4061.2020.212540
[12] E.P. Timashov Improving the processes of diagnostics of vehicle transmission units: monograph. Belgorod University of Cooperation, Economics and Law, Belgorod, 2018, p.182.
[13] A.G. Pastukhov, E.P. Timashov, I.N. Kravchenko. Thermal diagnostics of mechanical gear elements of combine harvester. IOP Conference Series: Earth and Environmental Science, 845, 2021: 012137. https://doi.org/10.1088/1755-1315/845/1/012137
[14] A.G. Pastukhov, E.P. Timashov, Designing Vehicle Transmission Components for Ongoing Monitoring. Russian Engineering Research, 41, 2021: 886-891. https://doi.org/10.3103/S1068798X2110021X
[15] A. Pastukhov, E. Timashov, I. Kravchenko, T. Parnikova, Thermometric diagnostics of elements of reaper drive for sunflower harvesting. 20th International Scientific Conference “Engineering for Rural Development”, 26-28 May 2021, Jelgava, Latvia. https://doi.org/10.22616/ERDev.2021.20.TF008
[16] E. Desnica, D. Mikić, H .Glavaš, I. Palinkaš, Influence of diagnostics on bearing reliability on robotic systems. Advanced Engineering Letters, 1(2), 2022: 40-45. https://doi.org/10.46793/adeletters.2022.1.2.2
[17] E.V. Pestryakov, A.S. Sayapin, M.N. Kostomakhin, N.A. Petrishchev, Analysis of the Technical Condition of Agricultural Machinery Using Neural Networks. Lecture Notes on Data Engineering and Communications Technologies, 121, 2022: 92-101. https://doi.org/10.1007/978-3-030-97057-4_9
[18] M.N. Kostomakhin, Y.V. Kataev, N.A. Petrishchev, A.S. Sayapin, K.K. Molibozhenko, System for Remote Monitoring of Tractors and Detection of Their Incorrect Operation. Russian Engineering Research, 42, 2022, 360-364. https://doi.org/10.3103/S1068798X22040189
[19] V.I. Serdyukov, N.A. Serdyukova, S.I. Shishkina. Improving Operational Reliability by Means of Artificial Intelligence. Russian Engineering Research, 38(1), 2018: 15-18. https://doi.org/10.3103/S1068798X1801015X
[20] A.G. Pastukhov, Improving the reliability of cardan shafts of agricultural machinery (DSc Thesis). Russian State Agrarian University – Moscow Timiryazev Agricultural Academy, Moscow, 2008.
[21] B. Jakubek, K. Grochalski, W. Rukat, H. Sokol. Thermovision Measurements of Rolling Bearings. Measurement, 189, 2021: 110512. https://doi.org/10.1016/j.measurement.2021.110512
[22] D. Szurgacz, S. Zhironkin, S. Vöth, J. Pokorny, A.J.S. Spearing, M. Cehlаr, M. Stempniak, L. Sobik. Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure. Energies, 14(11), 2021: 3258. https://doi.org/10.3390/en14113258
[23] M. Stempniak, V. Zhironkin, K. Trzop, D. Szurgacz, Preliminary research to determine the thermal condition of the belt conveyor’s drive unit in an underground hard coal mine. IOP Conference Series: Earth and Environmental Science, 684, 2021: 012010. https://doi.org/10.1088/1755-1315/684/1/012010
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)
Volume 9
Number 4
December 2024
Last Edition
Volume 9
Number 4
December 2024
How to Cite
A. Pastukhov, E. Timashov, D. Stanojević, Temperature Conditions and Diagnostics of Bearings. Applied Engineering Letters, 8(2), 2023: 45–51.
https://doi.org/10.18485/aeletters.2023.8.2.1
More Citation Formats
Pastukhov, A., Timashov, E., & Stanojević, D (2023). Temperature Conditions and Diagnostics of Bearings. Applied Engineering Letters, 8(2), 45–51. https://doi.org/10.18485/aeletters.2023.8.2.1
Pastukhov, Alexander, et al. “Temperature Conditions and Diagnostics of Bearings.“ Applied Engineering Letters, vol. 8 no. 2, 2023, 45–51, https://doi.org/10.18485/aeletters.2023.8.2.1.
Pastukhov, A., Evgeny Timashov and Damjan Stanojević, 2023. “Temperature Conditions and Diagnostics of Bearings“. Applied Engineering Letters 8 (2), pp.45–51. https://doi.org/10.18485/aeletters.2023.8.2.1.
Pastukhov, A., Timashov E. and Stanojević D. (2023). Temperature Conditions and Diagnostics of Bearings. Applied Engineering Letters, 8(2), pp.45–51. doi: 10.18485/aeletters.2023.8.2.1.
TEMPERATURE CONDITIONS AND DIAGNOSTICS OF BEARINGS
Authors:
Alexander Pastukhov1
,
Evgeny Timashov1
,
Damjan Stanojević2
1Belgorod State Agricultural University named after V. Gorin, Russia
2Academy of Technical – Educational Vocational Studies Nis, Vranje Department, Serbia
Received: 11 February 2023
Revised: 4 May 2023
Accepted: 19 May 2023
Published: 30 June 2023
Abstract:
The purpose of this work is to prove the effectiveness of a practical study of the temperature regime for diagnosing bearing assemblies of mechanical transmissions. Using the example of a two-row roller bearing of the rear support of the intermediate shaft of the vehicle transmission, the temperature in the friction zone under different transmission operating modes on a KAMAZ-5320 was calculated. Finite element analysis of temperature fields made it possible to determine the relationship between the temperature on the outer surface of the bearing assembly and the temperature in the friction zone through the coefficient k=0.327. The zone for temperature measurement – the bearing cover is determined and the maximum temperature of its heating is set. Thermal imaging observations confirmed the effectiveness of the developed method of technical diagnostics of bearings.
Keywords:
Transmission, technical diagnostics, thermal diagnostics, controllability, bearing, finite element analysis, thermal imager
References:
[1] N. Janjic, Z. Adamovic, D. Nikolic, A. Asonja, B Stojanovic, Impact of diagnostics state model to the reliability of motor vehicles. Journal of the Balkan Tribological Association, 21(2), 2015: 452-463.
[2] G. Otić, G. Jovanov, Ž. Adamović, N. Jovanov, S. Jaćimovski, Proactive Maintenance Model Based on the Law on Change of Mechanical Vibration. Acta Polytechnica Hungarica, 18(4), 2021: 161-178.
[3] E. Desnica, A. Ašonja, L. Radovanović, I. Palinkaš, I. Kiss, Selection, Dimensioning and Maintenance of Roller Bearings. Lecture Notes in Networks and Systems, 592, 2023: 133-142.
https://doi.org/10.1007/978-3-031-21429-5_12
[4] M. Vasić, B. Stojanović, M. Blagojević Failure analysis of idler roller bearings in belt conveyors. Engineering Failure Analysis, 117, 2020, 104898. https://doi.org/10.1016/j.engfailanal.2020.104898
[5] E. Desnica, A. Ašonja, M. Kljajin, H. Glavaš, A. Pastukhov, Analysis of Bearing Assemblies Refit in Agricultural PTO Shafts. Tehnički vjesnik, 30(3), 2023: 872-881. https://doi.org/10.17559/TV-20221117162133
[6] V.V. Lazar, D.M. Skorokhodov, S.P. Kazantsev, Yu.V. Kataev, N.A. Sergeeva, Quality assessment of spare parts for the final drive reduction gear used in the MTZ-82.1 tractors. Journal of Physics: Conference Series, 1679, 2020: 42058. https://doi.org/10.1088/1742-6596/1679/4/042058
[7] M. Velimirović, D. Velimirović, V. Popović, Market and Performance Implications of Fast Fit Service Concepts in Automotive Maintenance Systems. Journal of Applied Engineering Science, 20(1), 2022: 285-292. https://doi.org/10.5937/jaes20-33637
[8] I. Gabitov, A. Negovora, S. Nigmatullin, A. Kozeev, M. Razyapov, Development of a method for diagnosing injectors of diesel engines. Communications – Scientific Letters of the University of Zilina, 23(1), 2021: B46-B57. http://dx.doi.org/10.26552/com.c.2021.1.b46-b57
[9] W. Kim, J. Seo, D. Hong, Infrared Thermographic Inspection of Ball Bearing; Condition Monitoring for Defects under Dynamic Loading Stages. 18th World Conference on Nondestructive Testing, 16-20 April 2012, Durban, South Africa.
[10] B. Jakubek, R. Barczewski, W. Rukat, L. Rozanski, M. Wrobel, Stabilization of vibro- thermal processes during post-production testing of rolling bearings. Diagnostyka, 20(3), 2019: 53-62.
https://doi.org/10.29354/diag/111564
[11] N. Peretiaka, K. Boriak, O. Vatrenko, Improving the Thermal Method for Assessing the Technical Condition of Rolling Bearings Based on the Heating Rate Criterion. Eastern- European Journal of Enterprise Technologies, 5(1), 2020: 118-126. https://doi.org/10.15587/1729-4061.2020.212540
[12] E.P. Timashov Improving the processes of diagnostics of vehicle transmission units: monograph. Belgorod University of Cooperation, Economics and Law, Belgorod, 2018, p.182.
[13] A.G. Pastukhov, E.P. Timashov, I.N. Kravchenko. Thermal diagnostics of mechanical gear elements of combine harvester. IOP Conference Series: Earth and Environmental Science, 845, 2021: 012137. https://doi.org/10.1088/1755-1315/845/1/012137
[14] A.G. Pastukhov, E.P. Timashov, Designing Vehicle Transmission Components for Ongoing Monitoring. Russian Engineering Research, 41, 2021: 886-891. https://doi.org/10.3103/S1068798X2110021X
[15] A. Pastukhov, E. Timashov, I. Kravchenko, T. Parnikova, Thermometric diagnostics of elements of reaper drive for sunflower harvesting. 20th International Scientific Conference “Engineering for Rural Development”, 26-28 May 2021, Jelgava, Latvia. https://doi.org/10.22616/ERDev.2021.20.TF008
[16] E. Desnica, D. Mikić, H .Glavaš, I. Palinkaš, Influence of diagnostics on bearing reliability on robotic systems. Advanced Engineering Letters, 1(2), 2022: 40-45. https://doi.org/10.46793/adeletters.2022.1.2.2
[17] E.V. Pestryakov, A.S. Sayapin, M.N. Kostomakhin, N.A. Petrishchev, Analysis of the Technical Condition of Agricultural Machinery Using Neural Networks. Lecture Notes on Data Engineering and Communications Technologies, 121, 2022: 92-101. https://doi.org/10.1007/978-3-030-97057-4_9
[18] M.N. Kostomakhin, Y.V. Kataev, N.A. Petrishchev, A.S. Sayapin, K.K. Molibozhenko, System for Remote Monitoring of Tractors and Detection of Their Incorrect Operation. Russian Engineering Research, 42, 2022, 360-364. https://doi.org/10.3103/S1068798X22040189
[19] V.I. Serdyukov, N.A. Serdyukova, S.I. Shishkina. Improving Operational Reliability by Means of Artificial Intelligence. Russian Engineering Research, 38(1), 2018: 15-18. https://doi.org/10.3103/S1068798X1801015X
[20] A.G. Pastukhov, Improving the reliability of cardan shafts of agricultural machinery (DSc Thesis). Russian State Agrarian University – Moscow Timiryazev Agricultural Academy, Moscow, 2008.
[21] B. Jakubek, K. Grochalski, W. Rukat, H. Sokol. Thermovision Measurements of Rolling Bearings. Measurement, 189, 2021: 110512. https://doi.org/10.1016/j.measurement.2021.110512
[22] D. Szurgacz, S. Zhironkin, S. Vöth, J. Pokorny, A.J.S. Spearing, M. Cehlаr, M. Stempniak, L. Sobik. Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure. Energies, 14(11), 2021: 3258. https://doi.org/10.3390/en14113258
[23] M. Stempniak, V. Zhironkin, K. Trzop, D. Szurgacz, Preliminary research to determine the thermal condition of the belt conveyor’s drive unit in an underground hard coal mine. IOP Conference Series: Earth and Environmental Science, 684, 2021: 012010. https://doi.org/10.1088/1755-1315/684/1/012010
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)
Volume 9
Number 4
December 2024
Last Edition
Volume 9
Number 4
December 2024
How to Cite
A. Pastukhov, E. Timashov, D. Stanojević, Temperature Conditions and Diagnostics of Bearings. Applied Engineering Letters, 8(2), 2023: 45–51.
https://doi.org/10.18485/aeletters.2023.8.2.1
More Citation Formats
Pastukhov, A., Timashov, E., & Stanojević, D (2023). Temperature Conditions and Diagnostics of Bearings. Applied Engineering Letters, 8(2), 45–51. https://doi.org/10.18485/aeletters.2023.8.2.1
Pastukhov, Alexander, et al. “Temperature Conditions and Diagnostics of Bearings.“ Applied Engineering Letters, vol. 8 no. 2, 2023, 45–51, https://doi.org/10.18485/aeletters.2023.8.2.1.
Pastukhov, A., Evgeny Timashov and Damjan Stanojević, 2023. “Temperature Conditions and Diagnostics of Bearings“. Applied Engineering Letters 8 (2), pp.45–51. https://doi.org/10.18485/aeletters.2023.8.2.1.
Pastukhov, A., Timashov E. and Stanojević D. (2023). Temperature Conditions and Diagnostics of Bearings. Applied Engineering Letters, 8(2), pp.45–51. doi: 10.18485/aeletters.2023.8.2.1.