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STUDY OF STABILITY OF THE SHOT PEENING INDUCED COMPRESSIVE RESIDUAL STRESSES INTO C55 STEEL AT ELEVATED TEMPERATURES
Authors:
Martin Vicen1
, Libor Trško1
, Otakar Bokůvka1, 2
, František Nový1, 2
, Ružica Nikolić1
, Jana Pastorková1
1University of Žilina, Faculty of Mechanical Engineering, DME, Univerzitná 8215/1, Žilina, 010 26, Slovakia
1University of Žilina, Research Centre, Univerzitná 8215/1, Žilina, 010 26, Slovakia
Received: 12 July 2022
Revised: 14 February 2023
Accepted: 24 February 2023
Published: 31 March 2023
Abstract:
Results of experimental testing of the shot peened steel C55 specimens are presented in this paper. The aim was to establish behaviour of the compressive residual stresses induced by the shot peening at elevated temperatures; namely their stability in terms of temperature and time. Experimental work included verification of the tested material chemical composition, heat treatment (austenitization at 820 °C ± 5 °C for 30 minutes, cooling in the Durixol V70 oil at 20 °C ± 5 °C, high tempering at 450 °C ± 5 °C for 120 minutes, followed by cooling in air), tensile tests according to EN 10002-1 standard, hardness (HRC) measurements, shot peening with parameters Almen intensity 12A and coverage of 100 %, at the incidence angle close to 90° with respect to the specimen surface. The residual stresses state was evaluated by the X-ray diffraction measurement. It was concluded that the elevated temperature of 130 °C and after exposure of 100, 500 and 1000 hours, did not cause a significant decrease in compressive residual stresses.
Keywords:
Residual stresses, stability of residual compressive stresses, shot peening, elevated temperatures
References:
[1] P. Skočovský, P. Palček, R. Konečná, L. Várkoly. Construction materials. EDIS-UNIZA, Žilina, 2000. (In Slovak)
[2] P. Skočovský, O. Bokůvka, R. Konečná, E. Tillová. Materials science. EDIS-UNIZA, Žilina, 2015 (in Slovak).
[3] S. Baiker, Shot Peening: A Dynamic Application and Its Future, 3rd Edition. Metal Finishing News, Wetzikon, 2012.
[4] S. Bagherifard, M. Guagliano, Review of Shot Peening Processes to Obtain Nanocrystalline Surface in Metal Alloys. Surface Engineering, 25(1), 2013: 3-14. https://doi.org/10.1179/026708408X334087
[5] J. Bílik, J. Baca, Mechanical Strengthening of Surface Layers by Dynamic Shot Peening. In Conference Metal 2004, Hradec nad Moravicí, 2004.
[6] L. Trško, O. Bokůvka, F. Nový, M. Guagliano, Effects of severe shot peening on ultra-high-cycle fatigue of a low-alloy steel. Materials and Design, 57, 2014: 103-113. https://doi.org/10.1016/j.matdes.2013.12.035
[7] R. Moravčík, M. Hazlinger, M. Palcut, L. Trško, F. Pastorek, Surface Engineering. Aleš Čeněk s.r.o., Plzeň, 2021: pp.195-247.
[8] E. Maleki, O. Unal, M. Guagliano, S. Bagherifard, The Effect of Shot Peening, Laser Shock Peening and Ultrasonic Nanocrystal Surface Modification on the Fatigue Strength of Inconel 718. Materials Science and Engineering: A, 810, 2021: 141029. https://doi.org/10.1016/j.msea.2021.141029
[9] J. Gonzáles, S. Bagherifard, M. Guagliano, I.F. Pariente, Influence of Different Shot Peening Treatments on Surface State and Fatigue Behavior of Al6063 Alloy. Engineering Fracture Mechanics, 185, 2017: 72-81.
https://doi.org/10.1016/j.engfracmech.2017.03.017
[10] M. Guagliano, S. Bagherifard, I. F. Pariente, R. Ghelichi, Effects of Severe Air Blast Shot Peening on Microstructure and Residual Stress State of Al Slloys. Key Engineering Materials, 417-418, 2010: 393-396.
https://doi.org/10.4028/www.scientific.net/KEM.417-418.393
[11] P. Krull, T. Nitschke-Pagel, H. Wohlfahrt, Stability of Residual Stresses in Shot Peened and High Pressure Water Peened Stainless Steels at Elevated Temperatures. Materials Science Forum, 347-349, 2000: 441-446.
[12] A. Evans, S.B. Kim, J. Shackleton, G. Bruno, M. Preuss, P.J. Withers, Relaxation of Residual Stress in Shot Peened Udimet 720 Li Under High Temperature Isothermal Fatigue. International Journal of Fatigue, 27(10-12), 2005: 1530-1534. https://doi.org/10.1016/j.ijfatigue.2005.07.027
[13] X. N. Mao, G. J. Yang, L. L. Yu, The Residual Stress Varying of Shot Peened TC4 – DT Titanium Alloy. Proceedings of the 12th world conference on titanium, Vol.II, June 19-25, 2011, Beijing, China, pp.954-958.
[14] B.X. Feng, X. N. Mao, G.J. Yang, L.L. YU, X.D. Wu, Residual Stress Field and Thermal Relaxation Behavior of Shot-Peened TC4 – DT Titanium Alloy. Materials Science and Engineering: A, 512(1-2), 2009: 105-108.
https://doi.org/10.1016/j.msea.2009.01.028
[15] J.C. Kim, H.S. Cho, S.K. Cheong, Fatigue Characteristics and Compressive Residual Stress of Shot Peened Alloy 600 Under High Temperature. Transaction of the Korean society of mechanical engineers – A, 37(3), 2013: 333-338. https://doi.org/10.3795/KSME-A.2013.37.3.333
[16] T. Hashimoto, Y. Osawa, M. Kameyama, S. Hirano, N. Chigusa, K. Saida, M. Mochizuki, K. Nishimoto, Long Term Stability of Compressive Residual Stress Introduced in Alloy 600 by Water Jet Peening Under Elevated Temperature Environment. American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP, 6(A and B), 2011: 605-612.
[17] C. Wang, C. Jiang, M. Chen, L. Wang, H. Liu, V. Ji, Residual Stress and Microstructure Evaluation of Shot Peened Ni-Al Bronze at Elevated Temperatures. Materials Science and Engineering: A, 707, 2017: 629 635.
https://doi.org/10.1016/j.msea.2017.09.098
[18] Y.K. Gao, Residual Stresses of GH742 Superalloy Induced by Caser Peening and Shot Peening. Rare metal materials and engineering, 45(9), 2016: 2347-2351.
[19] A. Wick, V. Schulze, O. Vohringer, Shot Peening Using an Air Blast Machine at Elevated Temperatures. Materialwissenschaft und werkostofftechnik, 30(5), 1999: 269-273.
[20] K. Zhu, Z. Li, G. Fan, R. Xu, C. Jiang, Thermal relaxation of residual stress in shot-peened CNT/AL-Mg-Si alloy composites. Journal of Materials Research and Technology, 8(2), 2019: 2201-2208.
https://doi.org/10.1016/j.jmrt.2019.01.023
[21] J.T. Wang, Y.K. Zhang, J.F. Chen, J.Y. Zhan, K.Y. Luo, W.S. Tan, L.Y. Sun, Y.L. Lu, Effect of Laser Shock Peening on the High-Temperature Fatigue Performance of 7075 Aluminum Alloy. Materials Science and Engineering: A, 704, 2017: 459-468. https://doi.org/10.1016/j.msea.2017.08.050
[22] M. Kattoura, S. R. Mannava, D. Qian, U.K. Vasudevan, Effect of Laser Shock Peening on Elevated Temperature Residual Stress, Microstructure and Fatigue Behavior of ATI 718 Plus Alloy. International Journal of Fatigue, 104, 2017: 366-378. https://doi.org/10.1016/j.ijfatigue.2017.08.006
[23] N.F. Ren, H.M. Yang, S.Q. Yuan, Y. Wang, S.X. Tang, L.M. Zheng, X.D. Ren, I.Z. Dai, High Temperature Mechanical Properties and Surface Behavior Improving of Steel Alloy Via lLaser Shock Peening. Materials and Design, 53, 2014: 452-456. https://doi.org/10.1016/j.matdes.2013.07.009
[24] J. Lago, L. Trško, M. Jambor, F. Nový, O. Bokůvka, M. Mičian, F. Pastorek, Fatigue Life Improvement of the High Strength Steel Welded Joints by Ultrasonic Impact Peening. Metals, 9(6), 2019: 619.
https://doi.org/10.3390/met9060619
[25] Steels, Production Program II. part, Vol.2, Standard ČSN 41 2060 (Ck 55, W. Nr. 1.1203). GŘHŽ, Praha, 1980. (In Czech)
[26] J. Jech, Heat Treatment of Steels. SNTL, Praha, 1983. (In Czech)
[27] H.J. Christ, Fatigue of Materials at Very High Numbers of Loading Cycles. Springer Spektrum Wiesbaden, 2018. https://doi.org/10.1007/978-3-658-24531-3
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)
Volume 9
Number 2
June 2024
Last Edition
Volume 9
Number 2
June 2024
How to Cite
M. Vicen, L. Trško, O. Bokůvka, F. Nový, R. Nikolić, J. Pastorková, Study of Stability of the Shot Peening Induced Compressive Residual Stresses Into C55 Steel at Elevated Temperatures. Applied Engineering Letters, 8(1), 2023: 17-23.
https://doi.org/10.18485/aeletters.2023.8.1.3
More Citation Formats
Vicen, M., Trško, L., Bokůvka, O., Nový, F., Nikolić, R., & Pastorková, J. (2023). Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures. Applied Engineering Letters, 8(1), 17-23. https://doi.org/10.18485/aeletters.2023.8.1.3
Vicen, Martin, et al. “Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures.” Applied Engineering Letters, vol. 8, no. 1, 2023, pp. 17–23, https://doi.org/10.18485/aeletters.2023.8.1.3.
Vicen, Martin, Libor Trško, Otakar Bokůvka, František Nový, Ružica Nikolić, and Jana Pastorková. 2023. “Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures.” Applied Engineering Letters 8 (1): 17-23. https://doi.org/10.18485/aeletters.2023.8.1.3.
Vicen, M., Trško, L., Bokůvka, O., Nový, F., Nikolić, R. and Pastorková, J. (2023). Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures. Applied Engineering Letters, 8(1), pp.17-23. doi: 10.18485/aeletters.2023.8.1.3.
STUDY OF STABILITY OF THE SHOT PEENING INDUCED COMPRESSIVE RESIDUAL STRESSES INTO C55 STEEL AT ELEVATED TEMPERATURES
Authors:
Martin Vicen1
, Libor Trško1
, Otakar Bokůvka1, 2
, František Nový1, 2
, Ružica Nikolić1
, Jana Pastorková1
1University of Žilina, Faculty of Mechanical Engineering, DME, Univerzitná 8215/1, Žilina, 010 26, Slovakia
1University of Žilina, Research Centre, Univerzitná 8215/1, Žilina, 010 26, Slovakia
Received: 12 July 2022
Revised: 14 February 2023
Accepted: 24 February 2023
Published: 31 March 2023
Abstract:
Results of experimental testing of the shot peened steel C55 specimens are presented in this paper. The aim was to establish behaviour of the compressive residual stresses induced by the shot peening at elevated temperatures; namely their stability in terms of temperature and time. Experimental work included verification of the tested material chemical composition, heat treatment (austenitization at 820 °C ± 5 °C for 30 minutes, cooling in the Durixol V70 oil at 20 °C ± 5 °C, high tempering at 450 °C ± 5 °C for 120 minutes, followed by cooling in air), tensile tests according to EN 10002-1 standard, hardness (HRC) measurements, shot peening with parameters Almen intensity 12A and coverage of 100 %, at the incidence angle close to 90° with respect to the specimen surface. The residual stresses state was evaluated by the X-ray diffraction measurement. It was concluded that the elevated temperature of 130 °C and after exposure of 100, 500 and 1000 hours, did not cause a significant decrease in compressive residual stresses.
Keywords:
Residual stresses, stability of residual compressive stresses, shot peening, elevated temperatures
References:
[1] P. Skočovský, P. Palček, R. Konečná, L. Várkoly. Construction materials. EDIS-UNIZA, Žilina, 2000. (In Slovak)
[2] P. Skočovský, O. Bokůvka, R. Konečná, E. Tillová. Materials science. EDIS-UNIZA, Žilina, 2015 (in Slovak).
[3] S. Baiker, Shot Peening: A Dynamic Application and Its Future, 3rd Edition. Metal Finishing News, Wetzikon, 2012.
[4] S. Bagherifard, M. Guagliano, Review of Shot Peening Processes to Obtain Nanocrystalline Surface in Metal Alloys. Surface Engineering, 25(1), 2013: 3-14. https://doi.org/10.1179/026708408X334087
[5] J. Bílik, J. Baca, Mechanical Strengthening of Surface Layers by Dynamic Shot Peening. In Conference Metal 2004, Hradec nad Moravicí, 2004.
[6] L. Trško, O. Bokůvka, F. Nový, M. Guagliano, Effects of severe shot peening on ultra-high-cycle fatigue of a low-alloy steel. Materials and Design, 57, 2014: 103-113. https://doi.org/10.1016/j.matdes.2013.12.035
[7] R. Moravčík, M. Hazlinger, M. Palcut, L. Trško, F. Pastorek, Surface Engineering. Aleš Čeněk s.r.o., Plzeň, 2021: pp.195-247.
[8] E. Maleki, O. Unal, M. Guagliano, S. Bagherifard, The Effect of Shot Peening, Laser Shock Peening and Ultrasonic Nanocrystal Surface Modification on the Fatigue Strength of Inconel 718. Materials Science and Engineering: A, 810, 2021: 141029. https://doi.org/10.1016/j.msea.2021.141029
[9] J. Gonzáles, S. Bagherifard, M. Guagliano, I.F. Pariente, Influence of Different Shot Peening Treatments on Surface State and Fatigue Behavior of Al6063 Alloy. Engineering Fracture Mechanics, 185, 2017: 72-81.
https://doi.org/10.1016/j.engfracmech.2017.03.017
[10] M. Guagliano, S. Bagherifard, I. F. Pariente, R. Ghelichi, Effects of Severe Air Blast Shot Peening on Microstructure and Residual Stress State of Al Slloys. Key Engineering Materials, 417-418, 2010: 393-396.
https://doi.org/10.4028/www.scientific.net/KEM.417-418.393
[11] P. Krull, T. Nitschke-Pagel, H. Wohlfahrt, Stability of Residual Stresses in Shot Peened and High Pressure Water Peened Stainless Steels at Elevated Temperatures. Materials Science Forum, 347-349, 2000: 441-446.
[12] A. Evans, S.B. Kim, J. Shackleton, G. Bruno, M. Preuss, P.J. Withers, Relaxation of Residual Stress in Shot Peened Udimet 720 Li Under High Temperature Isothermal Fatigue. International Journal of Fatigue, 27(10-12), 2005: 1530-1534. https://doi.org/10.1016/j.ijfatigue.2005.07.027
[13] X. N. Mao, G. J. Yang, L. L. Yu, The Residual Stress Varying of Shot Peened TC4 – DT Titanium Alloy. Proceedings of the 12th world conference on titanium, Vol.II, June 19-25, 2011, Beijing, China, pp.954-958.
[14] B.X. Feng, X. N. Mao, G.J. Yang, L.L. YU, X.D. Wu, Residual Stress Field and Thermal Relaxation Behavior of Shot-Peened TC4 – DT Titanium Alloy. Materials Science and Engineering: A, 512(1-2), 2009: 105-108.
https://doi.org/10.1016/j.msea.2009.01.028
[15] J.C. Kim, H.S. Cho, S.K. Cheong, Fatigue Characteristics and Compressive Residual Stress of Shot Peened Alloy 600 Under High Temperature. Transaction of the Korean society of mechanical engineers – A, 37(3), 2013: 333-338. https://doi.org/10.3795/KSME-A.2013.37.3.333
[16] T. Hashimoto, Y. Osawa, M. Kameyama, S. Hirano, N. Chigusa, K. Saida, M. Mochizuki, K. Nishimoto, Long Term Stability of Compressive Residual Stress Introduced in Alloy 600 by Water Jet Peening Under Elevated Temperature Environment. American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP, 6(A and B), 2011: 605-612.
[17] C. Wang, C. Jiang, M. Chen, L. Wang, H. Liu, V. Ji, Residual Stress and Microstructure Evaluation of Shot Peened Ni-Al Bronze at Elevated Temperatures. Materials Science and Engineering: A, 707, 2017: 629 635.
https://doi.org/10.1016/j.msea.2017.09.098
[18] Y.K. Gao, Residual Stresses of GH742 Superalloy Induced by Caser Peening and Shot Peening. Rare metal materials and engineering, 45(9), 2016: 2347-2351.
[19] A. Wick, V. Schulze, O. Vohringer, Shot Peening Using an Air Blast Machine at Elevated Temperatures. Materialwissenschaft und werkostofftechnik, 30(5), 1999: 269-273.
[20] K. Zhu, Z. Li, G. Fan, R. Xu, C. Jiang, Thermal relaxation of residual stress in shot-peened CNT/AL-Mg-Si alloy composites. Journal of Materials Research and Technology, 8(2), 2019: 2201-2208.
https://doi.org/10.1016/j.jmrt.2019.01.023
[21] J.T. Wang, Y.K. Zhang, J.F. Chen, J.Y. Zhan, K.Y. Luo, W.S. Tan, L.Y. Sun, Y.L. Lu, Effect of Laser Shock Peening on the High-Temperature Fatigue Performance of 7075 Aluminum Alloy. Materials Science and Engineering: A, 704, 2017: 459-468. https://doi.org/10.1016/j.msea.2017.08.050
[22] M. Kattoura, S. R. Mannava, D. Qian, U.K. Vasudevan, Effect of Laser Shock Peening on Elevated Temperature Residual Stress, Microstructure and Fatigue Behavior of ATI 718 Plus Alloy. International Journal of Fatigue, 104, 2017: 366-378. https://doi.org/10.1016/j.ijfatigue.2017.08.006
[23] N.F. Ren, H.M. Yang, S.Q. Yuan, Y. Wang, S.X. Tang, L.M. Zheng, X.D. Ren, I.Z. Dai, High Temperature Mechanical Properties and Surface Behavior Improving of Steel Alloy Via lLaser Shock Peening. Materials and Design, 53, 2014: 452-456. https://doi.org/10.1016/j.matdes.2013.07.009
[24] J. Lago, L. Trško, M. Jambor, F. Nový, O. Bokůvka, M. Mičian, F. Pastorek, Fatigue Life Improvement of the High Strength Steel Welded Joints by Ultrasonic Impact Peening. Metals, 9(6), 2019: 619.
https://doi.org/10.3390/met9060619
[25] Steels, Production Program II. part, Vol.2, Standard ČSN 41 2060 (Ck 55, W. Nr. 1.1203). GŘHŽ, Praha, 1980. (In Czech)
[26] J. Jech, Heat Treatment of Steels. SNTL, Praha, 1983. (In Czech)
[27] H.J. Christ, Fatigue of Materials at Very High Numbers of Loading Cycles. Springer Spektrum Wiesbaden, 2018. https://doi.org/10.1007/978-3-658-24531-3
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)
Volume 9
Number 2
June 2024
Last Edition
Volume 9
Number 2
June 2024
How to Cite
M. Vicen, L. Trško, O. Bokůvka, F. Nový, R. Nikolić, J. Pastorková, Study of Stability of the Shot Peening Induced Compressive Residual Stresses Into C55 Steel at Elevated Temperatures. Applied Engineering Letters, 8(1), 2023: 17-23.
https://doi.org/10.18485/aeletters.2023.8.1.3
More Citation Formats
Vicen, M., Trško, L., Bokůvka, O., Nový, F., Nikolić, R., & Pastorková, J. (2023). Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures. Applied Engineering Letters, 8(1), 17-23. https://doi.org/10.18485/aeletters.2023.8.1.3
Vicen, Martin, et al. “Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures.” Applied Engineering Letters, vol. 8, no. 1, 2023, pp. 17–23, https://doi.org/10.18485/aeletters.2023.8.1.3.
Vicen, Martin, Libor Trško, Otakar Bokůvka, František Nový, Ružica Nikolić, and Jana Pastorková. 2023. “Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures.” Applied Engineering Letters 8 (1): 17-23. https://doi.org/10.18485/aeletters.2023.8.1.3.
Vicen, M., Trško, L., Bokůvka, O., Nový, F., Nikolić, R. and Pastorková, J. (2023). Study of Stability of the Shot Peening Induced Compressive Residual Stresses into C55 Steel at Elevated Temperatures. Applied Engineering Letters, 8(1), pp.17-23. doi: 10.18485/aeletters.2023.8.1.3.